Process

2250 HP, 4-Throw, 3-Stage, Reciprocating Compressor Package with Inlet Separator and Condensate Pump

Application:

Two (2) Booster Compressors each c/w Inlet Separation and Condensate Pump

Location:

Western Desert, Egypt

Objective:

Low pressure gas gathering for two separate fields. Free water and condensate separated ahead of compression and pumped downstream of compression.

Design Challenges:

  • Water salinity required the use of Super Duplex Stainless Steel and Hastalloy C-276 materials
  • Internal coating required for Inlet Separator
  • High level of documentation requirements
  • IEC electrical cable & tray c/w barrier glands and cable glands
  • Redundant ControlLogix control panel
  • Air compressor c/w receiver designed for air start of engine

Compass Solution:

We relied on the expertise of our compression and process teams, and provided our client with a totally unique, fully integrated, compression and process solution to meet their complex and specific product, and delivery requirements.

Major Equipment Specifications

Compressor:

Ariel JGK/4 3-Stage c/w:

  • (2) 20 1/8K:10 1st stage cylinders
  • (1) 20 1/8K:10 2nd stage cylinder
  • (1) 14 1/8K: 3rd stage cylinder

Drive:

Waukesha P9394GSI 2250 bhp

Air Cooler:

AXH 132FF3 forced draft cooler, jack-shaft drive

Control Panel:

Allen Bradley ControlLogix PLC Control System (Redundant)

Other Features:

  • 60” I/D x 10’ S/S Inlet Separator c/w internal coating
  • API 610 Sundyne condensate pump c/w
  • Plan 53B fluid & nitrogen charging system
  • Champion air compressor package c/w wet air receiver, filters, dryer and a Compass built
  • 48” OD x 10’ S/S dry air receiver
  • Fire & Gas detection and alarm system

Compass Model No: WK2250-RAK4-3

Contact Us

North America Toll Free: 1-855-262-2487